Tackle Twill Embroidery Services
Tackle twill delivers the bold, layered letters and numbers seen on classic varsity and athletic jerseys, combining a twill fabric applique with an embroidered stitched border for a durable, dimensional finish.
It remains a preferred method for team names, player numbers, and large lettering that needs to stay legible and intact over years of use.
Best For
- Baseball, football, and varsity-style jerseys
- Large team names and numbers on the back of uniforms
- Letterman jackets and athletic outerwear
- Brands wanting a classic, dimensional athletic look
Not Ideal For
- Small, fine-detail logos (tackle twill works best for bold lettering)
- Lightweight fabrics that cannot support the applied twill layer
What's Included
Die-Cut Twill Letters
Letters and numbers cut from twill fabric in your team colors.
Embroidered Border Stitch
A zig-zag or satin stitch border secures the twill piece to the garment.
Bold Team Lettering
Large-scale names and numbers suited to jersey backs and jackets.
Color Matching
Twill fabric colors matched to team or brand color schemes.
Our Process
Letter & Number Cutting
Twill fabric is die-cut into the required letters, numbers, or shapes.
Placement on Garment
Cut pieces are positioned according to the design layout.
Border Embroidery
An embroidered stitch border secures the twill pieces in place.
Final Trim & QC
Garments are trimmed and inspected before packing.
Frequently Asked Questions
How is tackle twill different from regular embroidery?
Tackle twill uses a cut fabric applique secured with a stitched border, while regular embroidery is built entirely from thread stitching.
Is tackle twill durable for sports uniforms?
Yes, the combination of applique fabric and embroidered border is generally chosen for its durability on athletic uniforms.
Can tackle twill be used for team names and numbers together?
Yes, tackle twill is commonly used for both large team names and player numbers on the same jersey.
